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Precision Stainless Steel Needle Roller for Plastic Film Perforation

Precision Stainless Steel Needle Roller for Plastic Film Perforation

Precision Stainless Steel Needle Roller is a specialized tool designed for creating uniform perforations in plastic films, paper, and other flexible materials. Featuring a robust stainless steel construction with precisely arranged sharp needles, it ensures consistent hole patterns for improved breathability, controlled release, or enhanced bonding in packaging, laminating, and industrial processing applications. This needle roller is engineered for high durability, smooth operation, and easy integration into automated or manual perforating systems, making it an essential component for manufacturers seeking reliable and efficient perforation solutions.

  • Color :

    Customized
  • Filament :

    Carbon Steel Wire, Stainless Steel Wire, Brass Wire...
  • Core :

    Stainless Steel, Galvanized Steel
  • Feature :

    micro-perforations
  • Product Details

Precision Stainless Steel Needle Roller for Plastic Film Perforation

 

The Precision Perforation Roller with steel needles is expertly engineered for high-efficiency perforation of plastic films, nonwovens, and other thin flexible substrates. Constructed from corrosion-resistant stainless steel, it features a dense array of finely machined pins that deliver consistent, clean perforation without tearing or damaging the material. This roller is ideal for applications requiring micro-ventilation, moisture control, or controlled tear lines—such as food packaging, hygiene products, and agricultural films.

 

Designed to meet the demands of high-speed production lines, the needle roller supports stable performance and long-term use under continuous operation. Its modular build allows for custom needle configurations and easy maintenance, adapting seamlessly to different materials and production requirements. Whether used in extrusion, lamination, or slitting processes, this tool ensures precision, repeatability, and improved product performance.

Custom-made Needle Roller for special patterns

 

 Features


  • High-Precision Needle Layout – Ensures uniform perforation across the entire surface without material distortion.

  • Durable Stainless Steel Body – Corrosion-resistant and wear-resistant for long-term industrial use.

  • Customizable Needle Density and Pattern – Adaptable to various film types and perforation requirements.

  • Smooth Rotation Design – Supports high-speed operation with minimal vibration or friction.

  • Easy Integration – Compatible with a wide range of automated and manual processing equipment.

 

Perforation Method


Cold perforation, Oil heating perforation, Electric heating.

 

 

Product Characteristic


Product name Needle Roller
Application Perforating,Embossing,Fibrillation
Roller Size Customized
Needle material Stainless Steel/Steel

 

 

Application

 

  • Plastic Film Perforation – Used in the production of breathable packaging films for food, medical, and industrial use.

  • Nonwoven Fabric Processing – Creates vent holes in hygiene products such as diapers, sanitary napkins, and medical textiles.

  • Agricultural Films – Enhances soil ventilation and water permeability by perforating mulch or greenhouse films.

  • Laminated Materials – Applied in multilayer composite processing to improve bonding and airflow between layers.

  • Label and Tape Manufacturing – Enables easy tearing and consistent release liner perforation.

 

 

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